Advantages of SLCNC PET Felt Acoustic Panel Cutting Machine

Advantages of PET Felt Acoustic Panel Cutting Machine

First, let us briefly introduce the working principle of SLCNC acoustic panel cutting machine, so that we can easily understand and find out the advantages.

The working principle is based on high frequency oscillating knife cutting technology, and the core consists of a oscillating cutting tool, a CNC system, and a motion system.

During operation, the CNC system receives the vector path information of the design drawing and drives the cutting tool to move along the set trajectory. The cutting tool vibrates at a high frequency of more than ten thousands of times per second, so that the blade and the polyester fiber board produce relative motion to achieve cutting.

Compared with traditional blades, this high frequency vibration does not require strong extrusion of the vibration knife, which can avoid density changes or surface damage due to extrusion, and reduce dust generation.

The control system controls the movement of the cutting tool through servo motors to ensure that the cutting is continuous and smooth, suitable for complex shape cutting, and the cutting efficiency is 5-10 times higher than manual.

Through the working principle of our PET felt cutting machine, we can summarize that the main features of the machine are automatic, CNC controlled, and high frequency vibration technology. Then I will introduce the advantages of our machine to you in detail.

1. With multi functions

Polyester fiber panels have excellent sound absorption and efficiency reduction effects, and they can be used in many scenarios due to their environmental protection, flame retardancy, and easy processing characteristics. Polyester fiber panels are used in concert halls, KTVs, classrooms, and singing rooms. PET felt need to be cut into various shapes and sizes, and grooves of different shapes need to be opened on the surface to enhance the aesthetics of the sound absorbing panels. The polyester fiber cutting machine can be equipped with cutting tools, grooving tools, and punching tools. One machine can meet the various processing requirements of sound absorbing panels.

2. High cutting accuracy

The oscillating knife cutting machine can achieve good cutting accuracy through high frequency oscillating blades and CNC systems, which far exceeds the error range of traditional manual cutting. This feature is particularly important for polyester panels, because they often need to be processed into various shapes to optimize the sound absorption effect and improve the aesthetics.

The control system adjusts the blade movement trajectory in real time through the servo motors. The blade vibrates at high frequencies during cutting to reduce cutting resistance. Even in the face of the soft and elastic material of polyester fiber, it can avoid cutting deviations caused by material deformation.

In the processing of sound absorbing panels for theaters or recording studios, specific patterns need to be cut according to the acoustic design. The vibration knife can directly complete the one-time molding of complex contours according to the CAD drawings without secondary correction.

3. High degree of automation

Polyester fiber panels have a high degree of automation. The PET felt cutting machine is equipped with intelligent typesetting software, which can optimize the placement of cut pieces and improve material utilization. The advanced CNC control system automatically optimizes the cutting path, which can quickly transform design inspiration into finished products. The friendly human-machine interface is also very simple to use. The cutting process is completely completed automatically by the equipment, and no manual operation is required.

4. High efficiency

The cutting speed can up to 500mm/s. With the automatic loading and unloading system, it can achieve 24-hour continuous operation. The average daily processing volume of a single device is more than 10 times that of traditional manual cutting.

Quick changeover: Switch the processing program through the CNC system without changing the physical mold. It only takes 3-5 minutes to switch from one version to another, which is suitable for small batch production of multiple batches.

Continuous operation stability: The polyester cutting machine uses tungsten steel blades to cut, ensuring that the processing accuracy does not decay for a long time, so that the machine can work continuously without resting when workers change shifts.

5. Harmless to material Polyester fiber panels are hot-pressed and formed by polyester fiber filaments. They are soft and easily deformed by external forces. The low-pressure cutting characteristics of high-frequency vibration blades can perfectly adapt to this material. No thermal damage: Different from the high-temperature melting principle of laser cutting, the vibration knife cuts the fiber through the physical vibration of the blade, which will not cause carbonization or melting of the edge of the board, and retain the original sound absorption performance of the material. Low-pressure contact: The contact pressure between the blade and the board is small when it vibrates, avoiding deformation of the board caused by extrusion. Edge smoothness: The edge of the board cut by the vibration knife has no burrs or stratification, and no secondary grinding is required. Traditional knife cutting may cause the fiber to be exposed, affecting the appearance and installation effect.

6. High material utilization rate Through CNC typesetting and precise cutting, the polyester board cutting machine can increase the material utilization rate by 15% compared with traditional manual cutting Residual material reuse: For the scraps after cutting, the vibration knife can accurately process them into small-sized accessories (such as sound-absorbing board splicing strips, decorative lines, etc.), improving material utilization rate.

7. Environmental friendly

There is no smoke, no odor, and low noise (noise value <75dB) during the vibration knife cutting process, which meets the requirements of environmental protection production, and no harmful gases are generated, which does not harm the working environment and staff, and conforms to the modern green manufacturing concept.

It is especially suitable for enterprises with requirements for the working environment. Vibration knife processing does not require additional environmental protection treatment equipment (such as smoke purifiers) to avoid environmental protection rectification costs.

8. Widely material compatibility

The acoustic felt cutting machine supports multiple processing modes and can quickly adjust the process according to different application scenarios of polyester fiber panels.

Thickness compatibility: It can process polyester fiber boards with a thickness of 5 - 100mm, and ensure the consistent cutting quality of boards of different thicknesses by adjusting the tool and cutting speed.

Multi-process integration: It can simultaneously complete cutting and surface grooving, punching and other processes, reducing the post-processing process.

Intelligent operation: Equipped with a touch screen human-machine interface, operators do not need professional programming knowledge, and can complete typesetting and cutting by importing CAD files. The training cycle only takes 1-2 days.

9. Low maintenance cost

The PET board cutting machine has a simple mechanical structure, and the core components (blades, guide rails, servo motors) are easy to maintain, and the long-term use cost is significantly lower than other cutting equipment.

Convenient blade replacement: The blade adopts a quick-release design, and the replacement process only takes 5 minutes, and the blade cost is cheap.

Equipment durability: The average service life of the PET felt cutting machine can exceed 10 years. During this period, it only needs to lubricate the guide rails and replace wearing parts regularly, which is suitable for long-term mass production.

10. Improve product consistency

The standardized cutting process of the vibration knife ensures that the size and shape of each sound absorbing board are exactly the same, avoiding errors caused by manual processing or traditional equipment.

Installation adaptability: Precision cut sound absorbing panels can be perfectly matched with accessories such as keels and clips, reducing the adjustment time during installation, especially suitable for batch construction of large projects (such as gymnasiums and conference rooms).

Stable acoustic performance: Small dimensional error means that the installation gap of the sound-absorbing panel is uniform, avoiding the degradation of acoustic performance due to excessive gaps.

Improved quality inspection efficiency: Due to high cutting accuracy, the qualified rate of finished products can reach more than 99%, reducing the cost of quality inspection rework, which is suitable for high-end projects with strict quality requirements.

11. High safety

The PET felt cutting machine has a high degree of automation. The main job of the operator is to operate the software and computer, which replaces most of the manual operations, so it also greatly improves safety.

The insulation panel cutting machine is equipped with multiple safety switches. In case of emergency, the machine can be stopped in time to protect the machine and the operator.

The machine also has a self-protection function. When there is an error in the mechanical parts or operation, the machine will stop the machine and display the cause of the fault on the display.

12. Process innovation advantages

Our sound-absorbing board cutting machine can realize the new designs of sound-absorbing boards, with large room for product process improvement, strong product innovation ability, adaptability to changes in market demand, convenient technology upgrades, and short product development cycles.

13. Service advantages

Summary

The acoustic panel cutting machine has become the mainstream equipment for polyester fiber sound-absorbing board processing with its comprehensive advantages such as high precision, high efficiency, low damage, and environmental protection. Its technical characteristics not only solve the problem of cutting flexible materials, but also provide a full range of solutions from cost control to quality improvement for sound-absorbing board manufacturers through intelligent and automated upgrades, especially suitable for modern manufacturing scenarios where large-scale production and customized needs coexist.

In the future development, with the continuous advancement of technology, the application of vibration knife cutting machines in the field of polyester fiber sound-absorbing board processing will be more extensive, and its advantages will be further revealed. Enterprises should make full use of these advantages, continuously improve product competitiveness, and open up a broader market space. At the same time, SLCNC focuses on technological innovation and process improvement, continuously improving product quality and production efficiency, and providing customers with better products and services.