Printed Carpet Roll CNC Cutting Machine

Printed Carpet Roll CNC Cutting Machine

Applications of Printed carpet

Printed carpets are currently widely used in homes and public places, and their types are also complex,common ones include nylon printed carpets, polyester printed carpets, wool printed carpets and the most popular diatom mud printed carpets.

Traditional cutting method

The traditional methods of cutting printed carpets are mainly manual cutting, die stamping, and laser cutting.

The biggest disadvantages of manual cutting are low efficiency and low cutting accuracy. Especially for irregularly shaped carpets, manual cutting is prone to deviations, and it isn't easy to make the arc regular.

Although die stamping is efficient, it is only suitable for mass production of carpets of the same shape. Molds are too expensive to make and are not suitable for complex patterns. For printed carpets, die-cutting is difficult to perform positioning cutting, and position deviation is very likely to occur, making it difficult to obtain an accurate printing area.

Although laser cutting avoids the above two shortcomings, due to the laser's characteristics, the cut carpet's edges are easily burned and produce thick smoke and odor. Moreover, fabric is flammable, and laser cutting will create high temperatures and fire. Safety is also a big problem.

Advantage of carpet cutting machine

The printed carpet cutting machine can choose the oscillating knife or round knife for cutting according to the carpet material. With the camera can accurately cut any print shape.

The advantages of comparing traditional methods mainly lie in the following points:

1. Higher cutting efficiency. The speed of the CNC carpet cutting machine can reach 1 meter per second. It can replace 3-5 manual workers.

2. Better cutting results. The cutting tool of the carpet CNC cutting machine is a high-speed rotating blade, and the moving direction of the blade is controlled by a motor, so the cutting is very smooth and the cutting edge is clean and neat. the carpet edges will not be burnt.

3. The camera captures the outline of the printed pattern for more accurate positioning and cutting, and the tensile deformation of the material will not affect the accuracy. The carpet roll cutting machine has a professional vision system for cutting printed carpets. The vision system includes an industrial digital camera on top of the machine and processing software on a computer. The industrial camera takes a picture of the carpet material on the table and transmits the picture to the computer software. The computer software extracts the printed edge according to the color and converts it into a cutting path, which is then transmitted to the CNC carpet cutting machine to automatically cut the printed carpet along the printed edge.

4. Free of mold restrictions, the carpet cutting machines can cut any shape. Especially for small batch orders and proofing, the cost of making molds is high and the cycle is long. However, the cutting machine is very simple and only needs to make CAD electronic graphics, which can greatly shorten the proofing and production cycle.

5. The cutting process will not produce smoke or cause fire, making the cutting process safer and pollution-free. Carpet cutter machine is a physical cutting method that uses a blade to score the carpet.

6. Supports automatic loading and unloading system. Because mostly carpets are rolled or continuous, the automatic feeding function is very useful, without the need for manual forward pulling of the material. reducing manual intervention and greatly improving production efficiency.

7. Lower cost inputs and lower maintenance costs. The industrial carpet cutting machine does not require much maintenance, mainly simple lubrication and other work.